Tampon applicator

ABSTRACT

A tampon applicator for at least partially separating a tampon and inserting the tampon into a body cavity is provided. The tampon applicator has a tampon holder tube having interior and exterior surfaces, a longitudinal axis, a hollow portion and an expulsion end dimensioned for insertion into the body cavity. The tampon holder tube has a feature for separating and spreading a tampon apart during expulsion of the tampon. A plunger may also be telescopically and slidably mounted in the tampon holder tube distal to the expulsion end and adapted to directionally expel the tampon from the tampon holder tube when a user expels the tampon from the tampon holder tube.

FIELD OF THE INVENTION

The invention provides a novel tampon applicator having a tamponexpulsion feature providing directed expulsion of a tampon.

BACKGROUND OF THE INVENTION

Tampon applicators comprising a plurality of telescopically-arrangedtubes are known. Such applicators are, however, either blunt ended atthe end which is intended for vaginal insertion (the “expulsion end”)or, in recent years applicators have been developed which are rounded atthat end, having a plurality of separated “petals” which are furtherspaced upon the expulsion through the end of a tampon. The telescopictube arrangement permits one tube to be used as a plunger to force theexpulsion of the tampon from another tube in which the plunger tube isslidably positioned. Although the petal format is more convenient forvaginal insertion, the prior art structures suffer from a number ofdisadvantages, the most significant of which is probably the tendency ofthe expanded petal arrangement (after expulsion of a tampon) to catch ornip tissue and hair. By way of example, a petal-type tampon applicatormade from plastics material is known in which the rounded tamponexpulsion end comprises a number of separated petals integrally formedwith the remainder of the upper part of the tampon applicator. Thepetals each come to a point so that the rounded end, before expulsion ofa tampon, is closed and has the appearance in end-on view of a circlesplit into a number of segments. Unfortunately, the petals of thisstructure have a tendency to nip or catch tissue or hair therebetweenwhen the applicator is in use this tendency is exacerbated by the petalsreadily springing back to the original configuration after expulsion ofa tampon. Existing long petal arrangements also exhibit a problem whicharises from the less stable expulsion end configuration produced by longpetals. The resulting less stable formed end may produce user discomfortbecause of the increased risk of the petals being bent back duringvaginal insertion.

Additionally, it has been long recognized that the internal vaginalcavity in its normal collapsed state is of much wider dimension in itstransverse plane than in its vertical plane. It is equally well knownthat the minimum dimension of the vagina is near the introitus while themaximum dimension is near the cervix. It is desirable, therefore, whenconsidering a tampon for catamenial use, to provide a structure which isin its initial state is of a size small enough to pass through thevaginal orifice without discomfort, and when once inside the vaginalcavity and beyond the restrictions of the orifice may be expanded,particularly in the lateral direction, to contact substantially largeportions of the vaginal walls, preferably from one side to the other inthe vaginal cavity to prevent early bypass of the menstrual dischargesfrom the cervix. Note that this side-to-side coverage is a highlypreferred object of this invention. Since the vaginal wall in its normalcollapsed state is flaccid and has multiple folds and wrinkles whichprovide channels through which a significant portion of the menstrualfluids normally flow, it is also important that the absorbent tampon beas soft and conformable as possible in order to conform to the shape ofthe vaginal cavity and fit within these channels to minimize leakage.

The absorbent catamenial tampons now in general use comprise small,highly compressed, cylindrical plugs about three-eighths to one-halfinch (about 1.0 cm to 1.3 cm) in diameter and from 1½ to 2½ inches inlength (about 3.8 cm to 6.4 cm). Because of the need for absorbentcapacity, they are usually formed from batts much larger in size thanthe vaginal orifice, and compressed to the small size indicated above inorder to facilitate insertion. As fluid is absorbed, these compressedtampons are expected to re-expand toward their original pre-compressedsize, and to eventually become large enough to effectively cover thevaginal cavity against fluid leakage or bypass. While it has been foundthat these compressed tampons perform their intended function tolerablywell, even the best of them do not re-expand sufficiently, or fastenough, to provide good transverse coverage against leakage even thoughthe vertical block may be satisfactory. Further, most of these tamponsoften use only a small portion of their absorptive capacity beforeleakage. Since these tampons rely on some fluid absorption to re-expand,it is clear that fluid bypass and leakage can occur prematurely, and canparticularly occur immediately or soon after the time of insertion.

Numerous attempts have been made to solve this problem with someapproaches focusing on the applicator and others focusing on the tamponitself. For example, some approaches in the patent art suggest a tamponwith a built-in mechanical expansion means, a typical example being U.S.Pat. No. 3,706,311 to Kohx, et al. However, the mechanical expansionmeans disclosed in that patent is in the form of a flat spring-likeelement which after insertion permanently maintains the spreadconfiguration of the tampon, which may make it difficult to remove.

Another approach is described in U.S. Pat. No. 3,512,528 to Whitehead,et al. which teaches the use of a sack of absorbent material collapsedto a small size for insertion and which after insertion is expanded bythe introduction of a gas or a fluid internally of the sack. Themultiple steps and complicated manipulation of the gas or fluidintroduction means required when using this type of tampon detract fromthe tampon.

Still another approach is described in U.S. Pat. No. 3,857,395 issued toJohnson, et al. The Johnson, et al. patent teaches the use of anelongated inserter device over which a flat tampon is draped. Theinserter is said to permit the draped portion of the tampon to bepulled, rather than pushed into the cavity from the point at which thetampon is supported on the leading end of the inserter. The insertermeans is equipped with a bilateral expansion mechanism which at theuser's option may be operated to transversely spread the tampon at thetime of insertion. The inserter device described in the Johnson, et al.patent suffers from many drawbacks, however. The Johnson inserter deviceis a complicated device comprising a pair of hinged arms that arecapable of laterally diverging at a hinge or joint. The angular natureof the hinged arms would make that inserter uncomfortable to use. Thecomplex nature of the hinged arms would also make it difficult andexpensive to manufacture. As a result, it would not be suitable as adisposable applicator.

Another problem that exists in deploying tampons having a greatertransverse dimension within the vaginal cavity is that this greatertransverse dimension of the vaginal cavity is roughly perpendicular tothe vaginal opening.

One attempt to address this latter problem is described in U.S. Pat. No.3,068,867 issued to Bletzinger, et al. The Bletzinger, et al. patent isdirected to a tampon insertion device having a positioning indicatorthereon. The device described in the Bletzinger, et al. patent comprisesan insertion device for tampons which are either of cylindricalcross-section, or non-cylindrical cross-section but constructed toexpand when subjected to fluids in a non-cylindrical shape. Theinsertion device is provided with an indicator that aids the user ininserting the tampon with its major cross-sectional axis transverse tothe major axis of the vaginal opening. The Bletzinger device, however,is awkward in that it requires insertion of the widest dimension of thetampon cross-wise to the narrowest dimension of the vaginal opening.

Another series of attempts to overcome the problems associated withconventional, highly compressed, fluid expanding tampons is described inU.S. Pat. No. 3,749,094 issued to Duncan and U.S. Pat. Nos. 3,794,029and 3,766,921 both issued to Dulle. The Duncan and Dulle devices are allgenerally conical and are designed to be dry-expanding. While thesedevices would be expected to overcome some of the problems associatedwith highly compressed, fluid expanding tampons, the Duncan and Dulledevices still require significant rigidity and compression in order topermit their use in a conventional “tube and plunger” type applicatorfor which they are designed.

It has been found during development of the present invention that atampon constructed according to the invention described herein canprovide even further improvements in comfort, low wearing awareness, andperformance as compared to currently marketed tampons and previousattempts to improve upon such tampons such as those described above.

The present invention aims to provide a structure with the advantages ofpetal-type applicators, and especially providing for side-to-sidecoverage, but minimizing the disadvantages noted above.

SUMMARY OF THE INVENTION

Accordingly, the invention provides a tampon applicator for directionalinsertion of a tampon into a female's vaginal cavity.

Specifically, in one embodiment herein, a tampon applicator is providedfor directionally expelling a tampon. The tampon applicator comprises atampon holder tube having a hollow, interior and exterior surfaces, alongitudinal axis, and an expulsion end dimensioned for insertion intothe female's vaginal cavity. The tampon holder tube comprises a featurefor directionally expelling a tampon. The feature comprises a pair ofmutually opposed guides extending from the expulsion end. Each guidepreferably has a continuous external surface and an internal surfaceopposed thereto wherein the continuous external surface faces away fromthe hollow of the tampon holder tube and the opposing internal surfacefaces inwardly toward the hollow of the tampon holder tube. In thisembodiment, the internal surfaces each have a guidance plate positionedinwardly toward the hollow of the tampon holder tube. Each guidanceplate further comprises at least one pair of guidance ridges that have acontinuous surface positioned therebetween; i.e., more than one pair ofguidance ridges may reside on each internal surface of each guide.Further, the guides preferably have a pair of sloping surfaces, eachsloping surface being positioned connectedly adjacent to a guidanceridge and each sloping surface sloping from the guidance ridge to theinternal surface of the guide adjacent to the free expulsion area. Thetampon applicator further preferably comprises a pair of free expulsionareas positioned adjacent to the guides. The free expulsion areas andthe guides operate together to provide efficient directional expulsionof a tampon. Preferably, a plunger is telescopically and slidablymounted in the tampon holder tube distal to the expulsion end andadapted to expel a tampon from the tampon holder tube when a user expelsthe tampon.

In another embodiment herein, a tampon applicator for directionallyexpelling a tampon is provided. This tampon applicator comprises atampon holder tube having a hollow, interior and exterior surfaces, alongitudinal axis, and an expulsion end dimensioned for insertion intothe female's vaginal cavity. The tampon holder tube comprises a featurefor directionally expelling a tampon. The feature comprises a pair ofopposed guides extending from the expulsion end, each said guide havinga discontinuous external surface and an internal surface opposedthereto. The discontinuous external surface faces away from the hollowof the tampon holder tube and the opposing internal surface faces towardthe hollow of the tampon holder tube. The discontinuous externalsurfaces are preferably indented inwardly toward the hollow of thetampon applicator. Each indentation operates to form an indentedguidance plate on the internal surface of each guide. The featurepreferably further comprises a pair of opposed free expulsion areas, thefree expulsion areas being positioned adjacent to the guides on thetampon holder tube. The free expulsion areas and the guides operatetogether to provide efficient directional expulsion of a tampon.Preferably, a plunger is telescopically and slidably mounted in thetampon holder tube distal to the expulsion end and adapted to expel atampon from the tampon holder tube when a user expels the tampon.

In yet another embodiment herein, a tampon applicator for directionallyexpelling a tampon is provided that comprises a tampon holder tubehaving a hollow, interior and exterior surfaces, a longitudinal axis,and an expulsion end dimensioned for insertion into the female's vaginalcavity. The tampon holder tube comprises a feature for directionallyexpelling a tampon. The feature further comprises at least a pair ofopposed guides extending from the expulsion end. Each guide has anexternal surface and an internal surface opposed thereto, wherein theexternal surface faces away from the hollow of the tampon holder tubeand the opposing internal surface faces inwardly toward the hollow ofthe tampon holder tube. The internal surfaces each comprise a guidanceplate having at least one pair of guidance ridges; i.e., more than onepair of guidance ridges may reside on each internal surface of eachguide. The guidance plates herein do not provide a continuous surfacebetween the guidance ridge pairs. Each guidance ridge preferably, butnot necessarily, substantially extends throughout the expulsion end ofthe tampon holder tube and may each be comprise a sloping surfacepositioned adjacent to each guidance ridge. The feature preferablyfurther comprises a pair of opposed free expulsion areas. The freeexpulsion areas are positioned adjacent to the guides on the tamponholder tube. The free expulsion areas and the guides operate together toprovide directed expulsion of a tampon. Preferably, a plunger istelescopically and slidably mounted in the tampon holder tube distal tothe expulsion end and adapted to expel a tampon from the tampon holdertube when a user expels a tampon.

For each of the embodiments noted above, the guidance plates therein maybe inwardly oriented towards the hollow of the tampon holder tube at anangle β ranging from about 0° to about 89°. Preferably, each guidanceplate herein is inwardly oriented towards the hollow of the tamponholder tube at an angle β ranging from about 10° to about 80°. Morepreferably, each guidance plate is inwardly oriented towards the hollowof the tampon holder tube at an angle β ranging from about 20° to about70°.

BRIEF DESCRIPTION OF THE DRAWINGS

While the specification concludes with claims particularly pointing outand distinctly claiming the subject matter which is regarded as formingthe present invention, it is believed that the invention will be betterunderstood from the following descriptions which are taken inconjunction with the accompanying drawings in which like designationsare used to designate substantially identical elements, and in which:

FIG. 1 is a perspective drawing of a tampon applicator and tampon beingexpelled therethrough;

FIG. 2 is a plan side view of the tampon applicator of FIG. 1;

FIG. 2A is a side cut view of the left oriented guide and guidance plateof FIG. 2;

FIG. 3 is plan side view of the embodiment of FIG. 2 turned 90° to theright;

FIG. 4 is a perspective view of the tampon applicator of FIG. 1 withoutthe tampon shown therein;

FIG. 5 is a top view of the tampon applicator of FIG. 4;

FIG. 6A is a bottom view of the tampon applicator of FIG. 4;

FIG. 6B is an alternative embodiment of the bottom view of the tamponapplicator in FIG. 4;

FIG. 7 is a perspective view of an alternative tampon applicator andtampon being expelled therethrough;

FIG. 8A is a plan side view of one embodiment of the tampon applicatorof FIG. 7;

FIG. 8B is plan side view of the embodiment of FIG. 7 turned 90° to theright;

FIG. 9 is a perspective view of the tampon applicator of FIG. 7 withoutthe tampon;

FIG. 10 is a perspective view of an alternative embodiment of the tamponapplicator;

FIG. 10A is a bottom view of the tampon applicator of FIG. 10;

FIG. 11 is plan partial view of the expulsion end of the tamponapplicator;

FIG. 11A is a plan view of a tampon having un-joined sections;

FIG. 11B is a plan view of a tampon having semi-joined sections;

FIG. 11C is a plan view of a substantially solid tampon;

FIG. 12A is a top view of a tampon in its pre-expelled position in atampon applicator;

FIG. 12B is a top view of a tampon during its expulsion from the tamponapplicator;

FIG. 13 is a partial perspective view of a guide at the expulsion end ofthe tampon applicator;

FIG. 14A is a top view of a tampon embodiment of the present inventionfitting within the vaginal cavity of a female user;

FIG. 14B is a top view of an alternative tampon embodiment of thepresent invention fitting with the vaginal cavity of a female user; and

FIG. 15 is a schematic side view of a typical PRIOR ART device.

DETAILED DESCRIPTION OF THE INVENTION

By the terms “directionally expel”, “directed expulsion” or “directionalexpulsion” it is meant herein that embodiments of the tampon applicatorsof the present invention will either 1) cause a suitable tampon hereinto substantially divide into at least two portions and expel angularly(i.e., at an angle) as the tampon is expelled through the tamponapplicator; and/or 2) directionally position a tampon to be placedadjacent to the walls of a female user's vaginal cavity. By the term“angularly” it is meant herein that a tampon herein at expulsion from atampon holder tube will expel at an angle divergent from thelongitudinal axis of the tampon applicator. Such directional expulsioncauses the tampon applicator, when inserted into the vaginal cavity of afemale user, to spread the tampon in the transverse direction thusproviding side to side coverage to the sides of a female user's vaginalcavity. By the term “side-to-side coverage” it is meant herein that thetampon, once directionally expelled, will have at least two sectionsthereof positioned outwardly toward the sides or walls of a femaleuser's vaginal cavity (See FIGS. 14A and 14B).

As is shown in FIG. 1, the present invention provides a tamponapplicator 20 for directional expulsion of a tampon 40. The tamponapplicator 20 herein comprises a tampon holder tube 22 having aninterior surface 22A (FIGS. 5-6B), an exterior surface 22B (FIG. 1), alongitudinal axis 42, a hollow portion 26′ (FIG. 5) and an expulsion end24 (FIGS. 2-3) dimensioned for insertion into the body cavity,specifically the vaginal cavity of a female user. The hollow portion 26′represents the open space which is surrounded by the tampon holder tube22. Additionally, the tampon holder tube 22 further comprises a featurefor directionally expelling a tampon 40 during its expulsion through thetampon holder tube 22. Alternatively, the tampon applicator 20 mayinclude a plunger 25 that is telescopically and slidably mounted in thetampon holder tube 22 distal to the expulsion end 24 and adapted toexpel the tampon 40 from the tampon holder tube 22 when a female userexpels the tampon 40 from the tampon holder tube 22. However, such useractivated expulsion may occur either by a plunger 25, plunger-likedevice or digitally with a user's finger(s).

FIG. 1 further shows a tampon 40 partially positioned within and withoutof the tampon holder tube 22 of the tampon applicator 20 in the act ofexpulsion of the tampon 40. Previous to expulsion, the tampon 40 restsin a ready or pre-expelled position in the tampon holder tube 22 poisedfor expulsion (FIG. 12A). By the terms “ready position” or “pre-expelledposition” it is meant herein a position in which the tampon 40 is placedor packed into the tampon holder tube 22 positioned for the tampon'ssuccessful expulsion through the tampon holder tube 22. As is readilyseen in FIG. 12A, the tampon 40 preferably sits within the tampon holdertube 22 and can remain preferably snugly therein without any outsideforce to sustain its position therein. In FIG. 12B, i.e., during theexpulsion of the tampon 40, the tampon 40 is shown being directionallyexpelled such that when the tampon applicator 20 is inserted into thevaginal cavity of a female user, side-to-side coverage is achieved. Notethat a tampon applicator 20 herein is inserted into the vagina of afemale user while the tampon 40 sits therein in its pre-expelledposition.

The purpose of directional expulsion is to achieve side-to-side coverageof a tampon 40 within a female user's vaginal cavity. While not wishingto be bound by any particular theory, it is believed herein thatside-to-side coverage is best achieved when the tampon 40, duringexpulsion, is directed by the tampon applicators shown in the figuresexcept of course the prior art device (FIG. 15).

As is seen in FIG. 15, the PRIOR ART device is a typical device in whichthe guides or petals thereof move readily away from the tampon as it isexpelled from the tampon holder tube. Obviously, from such aconstruction, the tampon applicator of FIG. 15 can provide little if anydirectional expulsion of a tampon within the vagina of a female user andthus can provide no side-to-side coverage of a tampon within the vaginaof a female user. All of the embodiments provided herein, except thePRIOR ART device, are designed to provide directional expulsion of atampon which is critical to achieving side-to-side coverage of a tamponwithin a female user's vagina.

FIGS. 1-4 show that the feature for directionally expelling the tampon40 apart during the expulsion thereof comprises at least one pair ofguides 28. The guides 28 each have an external surface 28B and aninternal surface 28A. The guides 28 are positioned at the expulsion end24 of the tampon applicator 20 and have a preexpelled position. By theterm “pre-expelled position” it is meant herein that position occupiedby the guides 28 before they are impacted or contacted by a suitabletampon 40 expelled from the tampon applicator 20; e.g., see FIG. 2 as anexample of guides 28 in their pre-expelled positions. The guides 28operate to remain substantially close to their pre-expelled positionduring the expulsion of part of the tampon 40 from the tampon holdertube 22. Herein, the guides 28 are made more rigid than guides or petalson conventional applicators because of their designed task; i.e.,directional expulsion of a tampon. Guide rigidity and their effects onsuitable tampons will be discussed in greater detail hereafter.

On the internal surfaces 28A of each guide 28 are located guidanceplates 29 (FIGS. 6A-6B). Each guidance plate 29 operates in conjunctionwith the guides 28 to help directionally expel a tampon 40 from thetampon holder tube 22. More specifically, the guidance plates 29 provideangled surfaces that operate to expel a tampon 40 from the tampon holdertube 22 at an angle, such angularity being provided by the design of amanufacturer. Since the guides 28 have been designed to substantiallynot move and/or move only within certain minimal parameters, anexpelling tampon, once it meets the guides 28, will optimally be causedto expel directionally from the tampon holder tube 22 by the angularsurfacing of the guidance plates 29.

Each guidance plate 29 preferably comprises guidance ridges 30,continuous surfaces 32 and at least two sloping surfaces 34 for everyguidance plate 29. As mentioned before, each guidance plate 29 resideson the internal surface 28A of each guide 28. The guidance plate 29 isattached to and preferably juts out from its respective internal surface28A (FIG. 4). Herein, the angular surfaces that directionally expel atampon 40 are preferably provided by the combined structure of theguidance ridges 30, continuous surfaces 32 and sloping surfaces 34 beingfitted and working together. For example, FIGS. 6A-6B show that eachcontinuous surface 32 resides between two or more guidance ridges 30.FIG. 4 definitively shows that the sloping surfaces 34 slope down fromthe lines provided by the guidance ridges 30 to the internal surface 28Aof a guide 28. Preferably, the continuous surfaces 32 are planar andtherefore provide no dips, indentations, holes or any other sort ofdiscontinuity thereon. While not wishing to be bound by any particulartheory, it is believed herein that the combination created in a guidanceplate 29 herein (i.e., the guidance ridges 30, continuous surface 32,and sloping surfaces 34) help provide angled expulsion (i.e.,directional expulsion) of a tampon 40 in conjunction with the guides 28.Directional expulsion of a tampon 40 is an important requirement andobjective of any tampon applicator embodiment discussed herein.

For each of the embodiments noted above, the guidance plates therein maybe inwardly oriented towards the hollow of the tampon holder tube at anangle β ranging from about 0° to about 89° (FIG. 2A). Preferably, eachguidance plate herein is inwardly oriented towards the hollow of thetampon holder tube at an angle β ranging from about 10° to about 80°.More preferably, each guidance plate is inwardly oriented towards thehollow of the tampon holder tube at an angle β ranging from about 20° toabout 70°. The angle β is measured between the x-axis and y-axis shown.These same axes exist for the right oriented guidance plate 29 on theright oriented guide 28. The guidance plate 29 shown in FIG. 2A is theleft oriented guidance plate 29; however, the right oriented guidanceplate 29 will preferably tilt toward the x-axis at the same angle β asthe left oriented guidance plate 29. In an alternative embodiment hereinit is conceived that the left and right oriented guidance plates 29 maytilt toward their common x-axis at differing angles.

With regard to the orientation and structure of the guides 28, in oneembodiment herein, the external surface 28B of each of the guides 28 iscontinuous or substantially continuous (FIGS. 2-4). By the term“continuous” it is meant herein that the external surface of the guidesare substantially without any indentations, wedges, holes, orimpressions. The internal surface 28A of this same guide 28 comprises atleast one guidance ridge 30. As is seen in FIG. 2, a guidance ridge 30may be a line or an area positioned toward the hollow portion 45 (FIGS.5-6B) of the tampon applicator 20. As has been previously noted, theguidance ridge 30 may be created by one or more indentations in a guide28 or additionally by one or more solid structures (not shown) formedonto the inner surface 28A of the guide 28. While not wishing to bebound to any particular theory, it is believed that where a solidstructure exists attached to the internal surface 28A of a guide, itreinforces the guidance plate 29 and also helps to provide directionalshifting of a tampon 40 at expulsion thereof from a tampon holder tube22.

It is further noted herein that the guides 28 shown in FIG. 5 andthroughout the figures may be oriented to touch or nearly touchone-another at their ends 28C. By the term “nearly touch” it is meantherein that the guide ends 28C may be no more than 2.0 millimeters apartfrom one-another. In an alternative embodiment herein, one guide 28,rather than a pair of guides 28, may extend from one side of the tamponholder tube 22 to the other side of the tampon holder tube 22 withouttheir being a break in the guide 28.

FIG. 10 provides a view of an alternative embodiment to that shown inFIGS. 1-4. Specifically, the embodiment of FIG. 10 provides, in onecase, only guidance ridges 30 raised from the internal surface 28A ofeach guide 28, and in another case, a combination of guidance ridges 30and sloping surfaces 34 (not shown), i.e., generally, one slopingsurface 34 per guidance ridge 30. Obviously, a continuous surfacebetween the guidance ridges 30 is not present in this embodiment.Herein, a guidance plate 29 is still considered to be present. Itexists, however, without the presence of a continuous surface unlike theprevious embodiment. FIG. 10A is a bottom view of the tampon holder tube22 of FIG. 10. In FIG. 10A, the guidance ridges 30 are shown to extendthroughout the length of the internal surface 28A on the guides 28. Itnoted herein, though, that the length of the guidance ridges 30 maydepend upon the type of tampon used (i.e., its configuration) and/or thetype of directional expulsion sought by a manufacturer and thus may beshortened in length as is necessary. Additionally, the guidance ridges30 may be oriented at varying angles on the internal surfaces 28A of theguides 28.

The embodiment shown in FIG. 10 is important because it offers analternative in the amount of materials used to create a guidance plate29 and in the overall construction of the tampon applicator 20. By usingonly guidance ridges 30 and/or guidance ridges 30 in combination withsloping surfaces 34, material which would otherwise be used to providethe continuous surface 32 is negated, thus saving possible additionalmaterial costs. Also, performance is not generally sacrificed byproviding guidance ridges 30 only or in combination with slopingsurfaces 34 because the guidance ridges 30 by their stiffness andrigidity in combination with the stiffness of the guides 28 will stillserve to adequately directionally expel a tampon 40 from the tamponholder tube 22. As in the previous embodiment, the sloping surfaces 34rising from the internal surfaces 28A of the guides 28 serves to provideadditional angularity in the expulsion of a tampon 40.

In another embodiment herein, the external surface 28B of the guides 28may be discontinuous (FIGS. 7-9). By the term “discontinuous” it ismeant herein that the external surface of the guides 28 may compriseindentations, wedges, or impressions. In the embodiment shown in FIG. 7,the internal surface 28A of each guide 28 comprises at least oneguidance ridge 30, and preferably a pair thereof. As can be readilyappreciated in FIGS. 7-9, the guidance ridges 30 in this embodiment willpreferably, but not always, correspond directly to the indentationsformed into the external surface 28B of each guide 28. Like theembodiment shown in FIGS. 10 an 10A, this embodiment constitutes apreferred embodiment because no additional material is being added tothe tampon holder tube 22 to form a separate guidance plate 29. In fact,a guidance plate 29 is being impressed into each guide withoutsacrificing either performance in the guides themselves or the necessaryrigidity in each guide 28. This embodiment would therefore be highlypreferred in creating a low-cost tampon applicator.

In a highly preferred embodiment herein, the tampon holder tube 22 ofthe tampon applicator 20 comprises a pair of opposed guides 28 extendingfrom the expulsion end and a pair of opposed free expulsion areas 26,the free expulsion areas 26 being positioned adjacent to the guides 28.(FIGS. 2, 4, 8A, 9 and 13). The term “free expulsion area” it is meantherein to be an opening through which a portion of a tampon 40 may bedirectionally expelled. The free expulsion areas 26 and the guides 28operate together to provide directed expulsion of the tampon 40 atexpulsion through the tampon holder tube 22.

More specifically, when a tampon 40 is expelled through the tamponholder tube 22, and as it moves through the expulsion end 24 of thetampon holder tube 22, the tampon 40 is simultaneously (or substantiallytherefor) both directionally expelled by force against the guides 28 andresistance to opening provided by the guides 28 causing the directionalshift or expulsion of the tampon 40 through the free expulsion areas 26,each free expulsion area 26 being positioned opposite to one-another onthe holder tube 22 at the expulsion end 24 thereof. In practice, thefree expulsion areas 26 allow a substantially unobtrusive exit of thetampon 40 through the expulsion end 24 of the tampon holder tube 22.Furthermore, at expulsion, the tampon 40 is forced to at least partiallydivide or separate, thus providing at least two portions 40A, 40B of thetampon 40 which will preferably contact at least two surfaces of afemale user's vaginal cavity.

The configuration of the free expulsion areas 26 are preferably createdto match the configuration of the trajectory of the expelling tampon 40,such trajectory preferably being imposed by the angular configuration ofthe guides 28. In similar fashion, the guides 28 are created to providea resistance to applied force to the tampon 40 as it is pushed throughthe tampon holder tube 22. Note that such pushing through or expulsionis normally conducted by a female user either digitally by use of one ormore of her fingers or by a plunger 25 (FIG. 1). It is further notedherein that the shape or configuration of the free expulsion areas 26may vary as long as full expulsion of the tampon 40 is allowed. One ofskill in the art will readily recognize obvious variants on thosepresented in the patent application herein.

In FIGS. 2, 4, 8A and 9, the free expulsion areas 26 are shown as beingoval or semi-oval in shape with a preferred beveled lip 27 turnedinwardly towards the free expulsion area 26 of the holder tube 22. Oneversed in the art can imagine that the free expulsion areas 26 might bemore circular, square, rectangular, triangular or any other conceivableshape possible as long as any such shape would work effectively to fullyand properly expel a tampon 40 from the tampon holder tube 22. The freeexpulsion areas 26 are in no way limited by the size or shape that theymay assume except that they should not hinder directional expulsion of atampon 40.

While not wishing to be bound by any particular theory, it is believedherein that several unique elements work together to provide directionalexpulsion of a tampon 40 for side-to-side coverage. They include, butnot exclusively so, the stiffness and interior surfaces of the guides28, the guidance plates and the presence and shape of the expulsionareas 26. It is noted herein that directional expulsion of a tampon 40may occur with only the guides 28 present, but for the preferredefficiency in directional expulsion, at least one other element shouldbe included with the guides 28.

With regard to the stiffness of the guides 28, it is preferred toprovide guidance ridges stiff enough to substantially resist moving asthe un-joined and/or semi-joined portions of a tampon 40 expeltherethrough (See FIGS. 11A-11C). However, such guidance ridges mustalso open at least slightly, thus becoming wide enough for the base of atampon to move through the guidance ridges without substantialobstruction thereof

In practice, the guides 28, because of their stiffness and/or resistanceto move substantially out of place, substantially cause the directionalexpulsion of the tampon 40 as it moves through and out of the tamponholder tube 22, such directional expulsion being a critical feature ofobtaining side-to-side coverage of the tampon 40 to a female user'svaginal cavity. As the tampon 40 moves through the tampon holder tube 22and out through the expulsion end 24 of the tampon holder tube 22, thetampon 40 (i.e., the unjoined sections 40A, 40B and the semi-joinedsections 40C, 40D thereof) is caused to substantially directionallydivide. (FIGS. 10, 11A, and 11B). As the tampon 40 exits the tamponapplicator 20 and is positioned within a female user's vaginal cavity,the split portions 40A, 40B (FIG. 11A) or 40C, 40D (FIG. 11B) of thetampon 40 will preferably contact the sides and/or walls of a femaleuser's vaginal cavity, thus enabling side-to-side coverage. Herein, theun-joined and/or semi-joined portions of a tampon will preferably dividefrom between about 5 mm to about 60 mm depending upon the design of thetampon applicator 20 when inserted into the vaginal cavity of a femaleuser; e.g., see the length (L) in FIGS. 14A and 14B. Such length (L) ofdivision of the tampon's un-joined sections (40A and 40B) or semi-joinedsections (40C and 40D) is at the discretion of a manufacturer, butdepends on the range of lateral width of a female user's vaginalcavities.

The tampon 40 itself may comprise, i.e., come in, several forms. Forexample, the tampon 40 may comprise at least two longitudinally unjoinedsections 40A and 40B and a base or joining section 41. (FIG. 11A). Bythe term “unjoined” it is meant herein that a portion of the tampon willhave two or more portions which are not substantially connected toone-another. In another form of the tampon 40 ail herein, the tampon 40may comprise at least two longitudinally semi-joined sections 40C and40D. (FIG. 11B). By the term “semi-joined” it is meant herein that twoor more portions of the tampon are joined about one more lines ofweakness 42 (FIG. 11B) upon which the force of expulsion of a tampon maydisrupt. By the term “line(s) of weakness” it is meant herein a line orarea capable of being disrupted thereby causing a tampon to split intotwo or more portions as it is expelled through the tampon applicator.One example of a line of weakness 42 is a line of perforation 42, theline of perforation residing between at least two semi-joined portions40C and 40D. (FIG. 11B).

In another embodiment herein, the tampon 40 may be a substantially soliddevice. (FIG. 11C). By the term “substantially solid” it is meant hereinthat the tampon comprises portions of substantially solid density and isnot readily susceptible to being divided into two or more portions bythe guidance ridges of the tampon applicator. As one example herein of asubstantially solid tampon, the tampon 40 may comprise sections ofvarying density positioned longitudinally about the longitudinal axis 42of the tampon applicator 20. More specifically, the sections of thetampon 40 may comprise semi-compressed or compressed material throughoutthe tampon sections. Preferably, as in FIG. 11C tampon, thissubstantially solid device comprises two acquisition portions 40E and40F with an absorbent portion 40G positioned therebetween. Preferably, abase or joining section 41 is positioned at one end of the tampon 40.

In a particularly preferred embodiment of the present invention, theguides 28 at least partially separate the tampon 40 into at least twodistinct portions 40A and 40B as the tampon 40 is expelled from thetampon holder tube 22. Alternatively, the guides 28 substantiallyseparate the tampon 40 into at least two distinct portions 40A and 40Bas the tampon 40 is expelled from the tampon holder tube 22. Alsoalternatively, the guides 28 may merely indent and not separate thetampon 40 as it is expelled from the tampon holder tube 22.

Contact of a female user's vaginal walls is a highly desiredcharacteristic of a tampon when it is worn during a female'smenstruation period. Menses, whether highly viscous or less viscous,when leaching out of user, follows the geometry of a female user'svaginal walls. In other words, menses may substantially flow along thevaginal walls of a female user. For example, FIGS. 14A and 14B, whichshow two different embodiments of tampons 40 providing side-to-sidecoverage, show how such side-to-side coverage is expected to occur. Morespecifically, whether a tampon 40 comprises one section or ismulti-sectional by use of the tampon applicator 20 which providesdirectional expulsion of a tampon 40, side-to-side coverage of thetampons 40 to a female's vaginal sides is expected to occur the same asor similar to that side-to-side coverage shown in FIGS. 14A and 14B.

The tampon holder tube 22 is preferably an elongate hollow tube that hasinsertion end (or “expulsion end”) 24 and a gripping end 23. The tamponholder tube 22 can be constructed from similar materials to other tamponholder tubes known in the art of the type used in tampon applicatorscurrently in use. Examples of other such tampon holder tube aredescribed in U.S. Pat. No. 5,346,468 issued to Campion, et al. on Sep.13, 1994, and U.S. Pat. No. 5,558,631 issued to Campion, et al. on Sep.24, 1996. The tampon holder tube 22 can be of any suitablecross-sectional shape. Suitable cross-sectional shapes include, but arenot limited to circular, oval, flattened circular, and elliptical.Preferably, the tampon holder tube 22 has a circular cross-sectionalconfiguration.

The plunger 25 comprises a component that is used to expel a tampon 40from its position within the tampon holder tube 22 when the plunger 25is pushed manually into the tampon holder tube 25. The plunger 25 can beany type of component that is suitable for this purpose. The plunger 25can be constructed similarly to plungers of the type used in tamponapplicators currently in use. An example of a suitable plunger isdescribed in U.S. Pat. No. 5,346,468 issued to Campion, et al. on Sep.13, 1994, and U.S. Pat. No. 5,558,631 issued to Campion, et al. on Sep.24, 1996.

It should also be understood that the plunger 25 is an optional, butpreferred component for use with the tampon applicator 20, and that thetampon applicator 20 will be fully functional if the plunger 25 isomitted, i.e., a user must insert and push the tampon 40 through thetampon applicator 20 digitally.

To use the tampon applicator 40 of the present invention the user willtypically hold the tampon holder tube 22 in one hand at the finger gripson the same. When present, the user holds the end of the plunger 25,such as with her thumb and middle finger, and pushes the plunger 25inwardly to slide the plunger 25 within the tampon holder tube 22. Inpractice, a user pushes the inserted plunger 25 until the entire tampon40 is deployed from the tampon applicator 20. The user then pulls theentire tampon applicator 20 (i.e., with the plunger 25 inside) out ofthe user's vaginal opening.

In making the tampon applicator 20, molds may be made which take theform of one of the tampon applicators 20 described herein. A suitablematerial, e.g., low density polyethylene or low density polypropylene,may be injected into the mold at elevated temperatures along thecontours of the mold. The injected material is then either allowed tocool in ambient temperatures or cooled by a separate cooling process.Once the injected material hardens, it may be extracted from the moldand it is now in the form of a tampon applicator 20 described herein.

The disclosures of all patents, patent applications (and any patentswhich issue thereon, as well as any corresponding published foreignpatent applications), and publications mentioned throughout this patentapplication are hereby incorporated by reference herein. It is expresslynot admitted, however, that any of the documents incorporated byreference herein teach or disclose the present invention. It is alsoexpressly not admitted that any of the commercially available materialsor products described herein teach or disclose the present invention.

What is claimed is:
 1. A tampon applicator, comprising: a tampon holdertube having a hollow portion, interior and exterior surfaces, alongitudinal axis, an expulsion end dimensioned for insertion into auser's vaginal cavity, and an insertion end positioned oppositely to theexpulsion end, the tampon holder tube comprising a a pair of guidesoppositely faced and positioned across from one-another, each said guidehaving an external surface facing away from the hollow portion of thetampon holder tube and an internal surface facing inwardly toward thehollow portion of the tampon holder tube, the guides being positioned atthe expulsion end of the tampon holder tube, each said guide comprisingat least one guidance plate positioned onto the internal surface of theguide, each said guidance plate further comprising at least one pair ofspatially opposed guidance ridges; and a plunger telescopically andslidably mounted in the tampon holder tube at the insertion end of thetampon holder tube.
 2. The tampon applicator of claim 4 wherein eachsaid guide comprises at least one guidance plate positioned onto theinternal surface of the guide, each said guidance plate being orientedto face inwardly toward the hollow portion of the tampon holder tube. 3.The tampon applicator of claim 1 wherein said guidance ridges are spacedapart and have a continuous surface positioned therebetween the pair ofthe guidance ridges.
 4. The tampon applicator of claim 1 furthercomprising a pair of free expulsion areas positioned adjacent to theguides on the tampon holder tube, the free expulsion areas and theguides operating together to provide directional expulsion of a tampon.5. The tampon applicator of claim 1 wherein the guidance plate furthercomprises a pair of sloping surfaces, each said sloping surface beingheld adjacent to and sloping downwardly from one said guidance ridge tothe internal surface of the guide.
 6. The tampon applicator of claim 2wherein each said guidance plate is inwardly oriented towards the hollowportion of the tampon holder tube at an angle β ranging from about 0° toabout 89°.
 7. The tampon applicator of claim 6 wherein each saidguidance plate is inwardly oriented towards the hollow portion of thetampon holder tube at an angle β ranging from about 10° to about 80°. 8.The tampon applicator of claim 7 wherein each said guidance plate isinwardly oriented towards the hollow portion of the tampon holder tubeat an angle β ranging from about 20° to about 70°.
 9. The tamponapplicator of claim 1 wherein the external surfaces of the guides arecontinuous.
 10. The tampon applicator of claim 1 wherein the externalsurfaces of the guides are discontinuous.
 11. The tampon applicator ofclaim 10 wherein the discontinuous external surfaces of the guides areindented inwardly toward the hollow portion of the tampon holder tubesuch that the discontinuous external surface forms indentations in thediscontinuous external surface.
 12. The tampon applicator of claim 11wherein the indentation of the guides forms a guidance plate on theinternal surface of each said guide.
 13. A tampon applicator fordirectionally expelling of a tampon, comprising: a tampon holder tubehaving a hollow, interior and exterior surfaces, a longitudinal axis,and an expulsion end dimensioned for insertion into a female's vaginalcavity, the tampon holder tube comprising a feature for directionallyexpelling a tampon, the feature comprising a pair of opposed guidesextending from the expulsion end, each said guide having a continuousexternal surface and an internal surface opposed thereto, wherein thecontinuous external surface faces away from the hollow of the tamponholder tube and the opposing internal surface faces inwardly toward thehollow of the tampon holder tube, the internal surfaces each having aguidance plate positioned inwardly toward the hollow of the tamponholder tube, each said guidance plate further comprising at least onepair of guidance ridges with a continuous surface positionedtherebetween and a pair of sloping surfaces, each said sloping surfacebeing positioned adjacent to a guidance ridge and sloping from theguidance ridge to the internal surface of the guide, the tampon holdertube further comprising a pair of free expulsion areas positionedadjacent to the guides on the tampon holder tube, the free expulsionareas and the guides operating together to provide directional expulsionof a tampon.
 14. A tampon applicator for directionally expelling of atampon, comprising: a tampon holder tube having a hollow, interior andexterior surfaces, a longitudinal axis, and an expulsion end dimensionedfor insertion into the female's vaginal cavity, the tampon holder tubecomprising a feature for directionally expelling a tampon, the featurecomprising a pair of opposed guides extending from the expulsion end,each said guide having a discontinuous external surface and an internalsurface opposed thereto, wherein the discontinuous external surfacefaces away from the hollow of the tampon holder tube and the opposinginternal surface faces inwardly toward the hollow of the tampon holdertube, the discontinuous external surfaces each having indentations andbeing indented inwardly toward the hollow of the tampon applicator, eachsaid indentation operating to form a guidance plate on the internalsurface of each said guide, the feature further comprising a pair ofopposed free expulsion areas, the free expulsion areas being positionedadjacent to the guides on the tampon holder tube, the free expulsionareas and the guides operating together to provide directed expulsion ofa tampon.
 15. A tampon applicator for directionally expelling of atampon, comprising: a tampon holder tube having a hollow, interior andexterior surfaces, a longitudinal axis, and an expulsion end dimensionedfor insertion into a female's vaginal cavity, the tampon holder tubecomprising a feature for directionally expelling a tampon, the featurecomprising a pair of opposed guides extending from the expulsion end,each said guide having an external surface and an internal surfaceopposed thereto, wherein the external surface faces away from the hollowof the tampon holder tube and the opposing internal surface facesinwardly toward the hollow of the tampon holder tube, the internalsurfaces each comprising at least one pair of guidance ridges, each saidguidance ridge substantially extending throughout the expulsion end ofthe tampon applicator, the feature further comprising a pair of opposedfree expulsion areas, the free expulsion areas being positioned adjacentto the guidance ridges on the tampon holder tube, the free expulsionareas and the guides operating together to provide directed expulsion ofa tampon.